OCS-WRMO Denim Bleaching System

Technology Engineered for Superior Global Performance All ozone systems can be configured to operate with air, LOX (Liquid Oxygen), or PSA oxygen. High efficiency even at elevated cooling water temperatures (up to 35 °C / 95 °F). Rapid startup: reaches maximum capacity within just 30 minutes. Smooth ozone capacity control (1–100%) adaptable to process requirements. Lowest aftermarket costs on the market due to virtually maintenance-free electrode technology. Reliable oxygen supply at moderate costs, with no technical issues even at higher THC values. Low specific energy consumption, reduced by up to 25% compared to competing ozone systems. Broad product portfolio enables precision design tailored to application needs. Highest system availability thanks to virtually maintenance-free OCS-OXYW SERIES electrode technology — electrodes require no routine replacement or cleaning, ensuring maximum ozone availability. Customizable systems designed to meet specific customer requirements. In-depth process expertise through the OCS Ozon R&D department. Complete process peripherals and customer solutions available from a single source. Experienced team of project engineers, application developers, and service specialists. Fully preassembled and factory-tested systems. Containerized solutions can be developed to meet local requirements (infrastructure, building integration, etc.). Comprehensive connectivity options to higher-level control systems (e.g., SCADA, Profibus). Local HMI touchscreen panel for intuitive operation. Easy access to all system components and fittings relevant for servicing. Remote operation and diagnostics via network control. Customer-Oriented Advantages Simple implementation and installation. Lowest lifecycle costs. Maximum operational flexibility.

  • Chemical Saving: Requires significantly less chemical usage compared to conventional methods.

  • Eco-Friendly Technology: Reduces water consumption and minimizes wastewater load.

  • High Efficiency: Provides fast and uniform bleaching effect on denim fabrics.

  • Energy Saving: Ensures lower operational costs with optimized energy consumption.

  • Controlled Process Management: Enables easy adjustment for desired shades and effects.

  • Durable Construction: Designed with industrial standards for long-lasting performance.

  • Flexible Application: Suitable for various fabric types and different production scales.

  • Low Carbon Footprint: Contributes to sustainable manufacturing practices

  • Remote Monitoring and Control: Real-time performance tracking and parameter adjustments via internet connection.

  • Touchscreen Control Panel: User-friendly interface with advanced reporting functions.

  • Integrated Ozone Measuring System: Monitors and controls ozone levels during the bleaching process.

  • Energy-Saving Mode: Automatically optimizes capacity to reduce energy consumption.

  • Different Capacity Options: Flexible configurations suitable for both small-scale and large-scale production facilities.

  • Data Logging and Reporting: Stores and exports production data via USB or online connection.

  • Automatic Calibration: Maintains measurement accuracy with automatic calibration function.

  • Portable or Fixed Design: Available in mobile or fixed installation versions according to project requirements.

  • Corona Discharge Corrosion-Resistant 316 Stainless Steel Body Reactor

  • Maximum Efficiency: With a water-cooled internal structure made of glass

  • Stable Ozone Gas Production with PID Technology: Reliable output at the required value

  • Remote Connection: Internet access to the ozone generator

  • High Ozone Concentration: 8.4 – 9.2% range

  • Data Access: All system data available via the integrated display screen

  • Oxygen Purity: 92 – 95% with our oxygen generator

  • Automatic Drain Filter System

  • Dryer System: Operating at +3°C dew point

  • Warning System: Displays value changes inside the device

  • Trusted Suppliers in Ozone Generator Production:
    SMC – Cs Instruments – Omron – Schneider – INVT

1. What are the main advantages of the OCS-WRMO Denim Bleaching System?
Compared to conventional chemical methods, the system uses significantly less water and chemicals, offering an eco-friendly, cost-effective, and sustainable production process.

2. On which fabric types can it be used?
The system is specifically designed for denim fabrics but can also be applied to various cotton-based fabrics. Its flexible design makes it suitable for different production scales.

3. How does it affect operating costs?
By reducing water, energy, and chemical consumption, it significantly lowers operational costs. In addition, its durable design minimizes maintenance expenses.

4. Does the system include integrated ozone measurement?
Yes, an integrated ozone measuring and control system can be added as an optional feature. This allows real-time monitoring and optimization of ozone usage during the bleaching process.

5. Is rental or pilot testing available?
Yes. OCS Ozon offers pilot testing and both short-term and long-term rental options to help clients evaluate the system before making an investment.