OCS Ozone Systems

OCS-METAL COOL Machining Fluid Life

Extend the life of your coolant and machining fluid 3–5× with ozone technology. Solve odor, bacteria and high replacement costs at the source.

3–5× Longer Fluid Life Zero Chemical Residue Permanent Odor Solution Low Maintenance
Request a Free Assessment

The Problem

Biocide Is a Temporary Fix

Machining fluids become bacterially contaminated over time. The standard fix is adding biocide — but that's temporary, leaves residue and must be re-applied continuously.

Bacterial Contamination

Fluid circulating in open tanks gets contaminated by airborne and surface bacteria.

"Monday Morning Smell"

The characteristic bad odor that appears after weekend bacterial growth.

Early Fluid Degradation

Contamination disrupts the fluid's pH balance and lowers its performance.

Frequent Replacement Cost

Early degradation forces frequent tank cleaning and fluid changes.

System Concept

Stop Bacteria at the Source

OCS-METAL COOL provides permanent in-tank protection with continuous low-dose ozone.

1

Tank Analysis

The current fluid type, volume and contamination level are assessed.

2

System Sizing

A compact ozone generator is selected based on tank volume.

3

Integrated Installation

A diffuser is integrated into the tank and continuous dosing begins.

4

Automatic Operation

The system runs continuously with low maintenance.

Solution Areas

Application Points & Methods

🔧

CNC Machining Centers

Continuous protection for lathes, milling and grinding machines.

  • Compact diffuser integration
  • Low noise, low maintenance
  • Compatible with existing tank setups
🚗

Automotive Suppliers

Fluid-life optimization in high-volume production.

  • Optional multi-tank central management
  • Dramatic drop in fluid purchasing cost
  • Less frequent waste disposal
⚙️

Metal Foundries

A durable solution for heavy-duty conditions.

  • Capacity suited to high contamination loads
  • Fluid performance preserved
🛡️

Defense Manufacturing

Precision-machining protection meeting strict quality standards.

  • Stable fluid quality for tight-tolerance machining
  • Documented maintenance records

Technical Data

System Technical Data

Dosing
Operating mode
Continuous low dose
Fluid life extension
3–5×
Chemical residue
Zero
System Capacity
Ozone generator
Sized to tank volume
Diffuser
Integrated in-tank
Optional sensor
ORP-based fluid quality monitoring
Cost Impact
Fluid purchase frequency
Significantly reduced
Waste disposal cost
Lower
Maintenance downtime
Reduced
Installation & Maintenance
Installation time
1–3 days (per tank)
Service interval
Every 6 months
Warranty
2 years

Why OCS-METAL COOL?

Tangible Advantages That Cut Cost

3-5×

Longer Fluid Life

Concrete savings that go straight to your bottom line.

Zero

Biocide Needed

No chemical residue; recurring purchase costs disappear.

Permanent

Odor Solution

The "Monday morning smell" becomes history.

Waste Disposal Cost

Fewer fluid changes, less waste disposal.

Health

Worker Wellbeing

Fewer respiratory and skin-irritation complaints.

Compact

Easy Integration

Installs without modifying your existing tank setup.

Application Sectors

Which Facilities?

Automotive Suppliers · CNC Machining Centers · Metal Foundries · Defense Manufacturing

FAQ

Frequently Asked Questions

Does ozone change the chemical properties of the machining fluid?

No — applied at the correct dose, ozone preserves the fluid's core performance properties; it only prevents bacterial contamination.

Which fluid types is it suitable for?

Suitable for water-based cutting and coolant fluids. Oil-based fluids require an assessment first.

How many tanks can the system serve?

Scalable from a single tank to multi-tank central systems.

Does my existing tank need extra equipment?

Usually just a compact diffuser integration is enough.

How is the fluid-life extension measured concretely?

Comparative tracking against your current fluid-change frequency is recommended after commissioning.

Free Technical Assessment for Your Facility

Request a free technical assessment for your facility. Let's plan the solution that cuts your machining-fluid costs together.

Request a Free Assessment